Demister Pads | Mist Extractors | Mesh Pad
Demister Pads | Mist Extractors | Mesh Pad

Demister Pads | Mist Extractors | Mesh Pad

Demister Pads | Mist Extractors | Mesh Pad Filtration & Separation | Manufacturer & Exporter

Demister Pads

Demister pads are essential components in various industrial processes, designed to efficiently remove liquid droplets from vapour streams. These pads are made from wire or plastic knitted mesh, forming a porous blanket that traps liquid droplets while allowing the vapour to pass through.

Functionality

When vapour carrying liquid droplets flows through a demister pad, the vapour makes its way through the mesh with ease. However, the liquid droplets, due to their higher inertia, cannot follow the same path. They collide with the wire surfaces, accumulate, and eventually fall off the pad. This process ensures that the vapour leaving the system is free from entrained liquids.
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Applications

Demister pads are widely used in:

  • Evaporators
  • Vacuum towers in refineries
  • Lube towers in refining processes
  • Steam drums
  • Absorbers
  • Scrubbers
  • Separator vessels and knockout drums

These pads are ideal for any process vessel handling both liquid and vapour, ensuring complete separation of liquid droplets from the gas phase.

Advantages

  • High Removal Efficiency: Effectively removes entrained liquid droplets.
  • Low Pressure Drop: Less than 25mm of water gauge.
  • Maintenance-Free: No need for regular service.
  • Durable: Resistant to corrosion and temperature variations.
  • Easy Installation: Can be easily fitted into existing vessels, regardless of size or shape.

Mist Extractors

Mist extractors, also known as mesh pads, are designed to remove liquid droplets from gas streams, ensuring the purity and quality of the gas. These mesh pads are typically made from wire mesh and are highly effective in capturing fine mist particles.

Functionality

As the gas stream passes through the mesh pad, liquid droplets are intercepted by the mesh wires. The droplets coalesce, grow in size, and eventually drain away due to gravity. This results in a clean gas stream exiting the extractor.
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Process Plant Equipment, Distillation, Stripper Column, Heat Exchangers, Condensers, Pressure Vessels, Reactors, Knockout drum, KOD, Filtration, Mass Separation, Candle Filter Mist Eliminator, Demister Pads, Mist Extractors, Multi Mesh Column Packing, Vane Pack Chevron, Vane Separator, Tower Packing, Metal Raschig Ring, Metal Pall Ring, Steel Pall ring, Pall Ring, Carbon Raschig Rings, IMTP Saddle, IMTP Packing, HY-Pack Random Packing, Ceramic Random Packing, Poly Propylene Pall Ring, Manufacturer, Export, India
Filtration, Mass Separation, Candle Filter Mist Eliminator, Demister Pads, Mist Extractors, Multi Mesh Column Packing, Vane Pack Chevron, Vane Separator
Filtration, Mass Separation, Candle Filter Mist Eliminator, Demister Pads, Mist Extractors, Multi Mesh Column Packing, Vane Pack Chevron, Vane Separator
Filtration, Mass Separation, Candle Filter Mist Eliminator, Demister Pads, Mist Extractors, Multi Mesh Column Packing, Vane Pack Chevron, Vane Separator

Applications

Mist extractors are crucial in processes that require:

  • Control of stack emissions
  • Protection of equipment from corrosive liquids
  • Recovery of valuable liquids

Industries such as sulfuric acid production, chlorine production, and oil refining rely heavily on well-designed mist extractors to maintain process efficiency and environmental compliance.

Advantages

  • Effective Emission Control: Reduces harmful emissions to the atmosphere.
  • Equipment Protection: Minimizes damage from corrosive or fouling liquids.
  • Economic Benefits: Recovers valuable liquids, reducing waste.

Mesh Pad

Mesh pads are versatile components used in various industrial processes to separate liquid droplets from gas streams. They are made from interwoven wire or plastic mesh, forming a porous structure that effectively captures mist and droplets.

Functionality

In a mesh pad, the gas stream carrying liquid droplets flows through the mesh structure. The droplets collide with the mesh wires, accumulate, and drain out, while the clean gas continues through the system. This simple yet effective mechanism ensures the separation of liquid from gas.
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Demister Pads | Mist Extractors | Mesh Pad

Applications

Mesh pads find applications in:

  • Filtration systems
  • Gas scrubbers
  • Cooling towers
  • Chemical processing units

They are particularly useful in any application where gas purity and droplet separation are critical.

Advantages

  • High Efficiency: Captures fine mist and droplets effectively.
  • Low Maintenance: Minimal servicing required.
  • Adaptable: Can be customized to fit various sizes and shapes.
  • Durable: Resistant to a wide range of temperatures and corrosive environments.

By incorporating demister pads, mist extractors, and mesh pads, Varun Engineering ensures efficient and reliable filtration and mass separation solutions, enhancing the performance and longevity of industrial processes.

Conclusion

Varun Engineering is dedicated to providing top-notch solutions for filtration and mass separation through its advanced range of products, including demister pads, mist extractors, and mesh pads. These components are crucial in various industrial processes, ensuring the efficient and economical removal of liquid droplets from vapour and gas streams.

Demister Pads efficiently trap liquid droplets, preventing the loss of valuable products and maintaining the purity of the vapour. Mist Extractors (Mesh Pads) are essential for controlling emissions, protecting equipment, and recovering valuable liquids, making them indispensable in industries like chemical processing and oil refining. Mesh Pads, with their versatile applications and high efficiency, further enhance the performance and reliability of industrial systems.

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  • +91 99252 48264
    +91 98250 48264

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Demister Pads | Mist Extractors | Mesh Pad
ISO 9001:2015 Certified Company

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